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Process Descriptions

  1. Fasteners and Simple Processes - Designed for high volume, simpler style parts, the Tec-Flex system is well suited for low-number processes per part or for a multitude of simple process parts.  Utilizing an X-Y servo table, an unlimited number of positions can be achieved without the need for skilled trades for a part or program change.  An optional conveyor and integrated auto-unload table frees the operator from unloading completed parts, reducing labor requirements.  Additionally, the machine can be quickly converted into a side-by-side configuration, allowing for continuous part production with minimal or no time used for part handling.  Mechanical and electrical poka-yoke checks prevent improper part loading, improving part quality and reducing scrap rate. An excellent choice as an alternative to multiple, single-use machines (like peg welders).
  2. High-Process & Complex Geometry - Designed for multiple processes or more complicated parts, the Tec-Flex system excels when processing larger parts, parts that require multiple handlings or parts with complex geometries.  Utilizing robots, the system can act as a material handler, a welder or other process finisher.  One or more robots can be integrated to handle the needs of a specific part while maintaining the flexibility to adapt to future part geometries and process requirements.  As an option, a second machine can be added to increase production or to add more parts to its repertoire.  Add an optional conveyor to deliver finished goods back to the operator for packaging or to transport to the next machine for processing.  The Super Module is a great choice for heavier, bulky parts that may not be operator friendly or are ergonomically challenging.
  3. Tec-Flex Assembly SystemTec-Flex Solution- One for All - Designed to do it all, the Tec-Flex machine has all the great features of our previous machines' designs incorporated into one versatile, flexible system. Attach fasteners in one half of the machine while MIG welding in the other half, or press bushings into a part and then weld it into another assembly in the next step. The Tec-Flex provides the ability to switch processes in a matter of minutes, not days. You can switch from fastener welding one minute to staking the next. The only limitation is your imagination. The Tec-Flex is the best choice for handling programs that are greatly varied in their part styles or processes and has maximum future flexibility. 

With any Tec-Flex system from Tec-Option, you get these features:

  • Flexible Equipment: Multiple Value-Added Processes - Designed with the ever-changing automobile market in mind, our machinery is built to handle many different types of assembly processes.  Spot welding, MIG welding, fastener welding, staking, bushing insertion, hole piercing, part marking and sealant application are just some of the processes that can be implemented for your program requirements.  No longer do you need to buy a dedicated machine that will be obsolete when the program is completed.
  • Interchangeable Tooling - Our patented, modular solution allows for tool changeover in less than five minutes without requiring a forklift or skilled trades.  Switch from welding to piercing or any other tooling application without stopping production.
  • Automated Process - Why pay for manual labor and slow production when we can automate your assembly process?  This allows you to increase quality and production rates, and allows for reassignment of labor assets.
  • Efficient System - Our machines are compact, reducing the requirement for valuable production floor space.  Resistance welding is performed up to three times faster than traditional robot techniques.  Electric servo positioning reduces plant air demands and the overall amount of hardware required to perform a task. Side-by-side stations allow for operator load/unload time to be buried in the machine cycle, so the machine is always working for you.  Perform tooling changeover daily, weekly or at the end of a program- your capital investment is ready for the next task instead of the scrap pile!
  • Extended Life - With robust components and proven design concepts, our solution is designed for years of service, not just for the one program.  Re-use your capital investment and save money on concurrent programs or future ones.  With its flexibility, interchangeable tooling, automated processes and efficiency, our solution will continue to perform well beyond the initial payback period and continue to save valuable resources in today's uncertain economy.

 
 
 
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Tec-Option, Inc
334 Sherman Street, Blissfield, MI 49228 Phone: 517.486.6055  Fax: 517.486.2352
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